Defatting

Defatting

After processing meatbones and offal, the solid fraction of the product still contains fats, which can be removed by defatting.

Why defatting can be required in the rendering process:

  • The positive effects on meal handling
  • Improved shelf life of end product
  • High value of the recovered fats compared to the solids (protein)
  • Legal directives could be demanding this separation.

For batch defatting:

1. Most of the water is evaporated, in the drying process. The dried product is transferred from the batch drying process for further separation of fats/oil and solids.
2. Depending on the product, the product can be drained by an inclined conveyor.
3. The drained product is conveyed to the Fat Press for further defatting and to discharge the defatted meal (crackling). Defatting is achieved by applying mechanical pressure to the cooked product.
4. The pressed fats, still containing small amounts of solids, will be handled in the Fat Handling section.

For continuous defatting:

1. Most of the water is evaporated, in the drying section. The dried product is transferred from the continuous drying process for further separation.
2. First the free fats will be drained by an drainer/sedimenter.
3. The drained product is conveyed to the Fat Press for further defatting and to discharge the defatted meal (crackling). Defatting is achieved by applying mechanical pressure to the cooked product.
4. The pressed fats, still containing small amounts of solids, will be handled in the Fat Handling section.

 

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Defatting