PCRS

Basınçlı kondens dönüş sistemimiz (PCRS), buhar enerjisi tüketimini 15% üzerinde azaltmak için tasarlanmıştır. Bu toplama ve pompalama sistemi, buhar yoğuşmasını flaş kayıpları olmadan doğrudan kazana geri döndürür ve ısı transfer performansını iyileştirir. Mavitec'in Basınçlı Kondens Dönüş Sistemi (PCRS), buhar sisteminin su tüketimini ve kimyasal tüketimini azaltır.

In a pressurized condensate return system, the condensate is collected from steam-using equipment such as a (continuous) cooker and returned to the boiler or steam generator with higher pressure.
Instead of being discharged as waste, the high-pressure condensate is utilized as feedwater in the boiler.
This process offers several energy-saving benefits in the rendering industry:

• Heat Recovery: Condensate contains valuable heat energy that would otherwise be lost if it is discharged as waste.
  The heat energy is recovered and used to preheat the incoming water by returning the condensate to the boiler. This reduces the amount of fuel required to raise the temperature of the water to the desired steam-generating level, resulting in significant energy savings.
• Reduced Makeup Water Consumption: The condensate, when reused, reduces the need for fresh makeup water in the boiler system.
  Fresh makeup water typically requires preheating to reach the desired temperature, which consumes additional energy. Reusing condensate reduces the demand for makeup water, leading to energy savings.
• Reduced Blowdown Losses: Blowdown removes impurities and concentrated solids from the boiler water.
  When condensate is returned to the boiler, it helps maintain the water chemistry balance, reducing the frequency and volume of blowdown required.
  This results in lower heat and water losses associated with blowdown, thereby saving energy.
• Improved Boiler Efficiency: The boiler operates more efficiently by utilising high-quality condensate as feedwater.
  The preheated condensate requires less energy to reach the desired operating temperature compared to cold makeup water, leading to improved efficiency and energy savings.

Overall, a pressurized condensate return system allows for the recovery and reuse of valuable heat energy contained in the condensate.
By implementing such a system, the industry can reduce energy consumption, decrease water usage, and enhance boiler efficiency, leading to significant cost savings and environmental benefits.

Özellikleri

• Kızak monteli yoğuşma toplama ve pompalama sistemi, buhar yoğuşmasını flaş kayıpları olmadan doğrudan kazana geri döndürür
• 15% @10bar(g) çalışma basıncının üzerinde enerji tüketimini azaltır
• Buhar sisteminin su tüketimini azaltır
• Kimyasal tüketimini azaltır
• Isı transfer performansını iyileştirir
• Opsiyonel: PID kontrol sistemi ile donatılmış bağımsız panel

Teknik detaylar

• Kapasite: Çeşitli kapasiteler ve pompa basma basınçları mevcuttur
• 15% @10 bar(g) çalışma basıncının üzerinde buhar enerjisi tüketimi