After an internal fire caused significant damage, a rendering plant in Europe was redesigned and upgraded for improved performance. There was a clear opportunity to rethink and optimise the plant’s design. Rather than replicating the previous setup, the decision was made to significantly upgrade the main processing equipment and create a more efficient, future-proof system.

Upgrading from Disc Cooker to Supercookers

The original Disc Cooker was replaced with a tubular 200U Supercooker. A modern, continuous rendering solution designed for optimal heat transfer, energy efficiency and processing capacity. To increase flexibility, a second line was added with a smaller 90U Supercooker, allowing the plant to handle varying volumes and material flows more effectively.

Tailored Rendering Design

With a clear vision of how a rendering plant should function, the customer worked closely with our engineering team to develop a layout that meets both operational and spatial requirements. The result is a streamlined, high-performance processing line tailored to the plant’s needs. Despite the complexity of rebuilding from scratch, the project was completed smoothly and efficiently through strong collaboration and careful planning.

Built for Tomorrow

The new setup delivers stable, continuous processing of animal by-products, enabling the production of high-quality end products while minimizing downtime and energy consumption. This upgrade not only restores the plant’s capacity but takes performance to a new level – ready for today’s market and tomorrow’s challenges.

Need to modernize or rebuild your facility?

Planning an upgrade, preparing to scale, or rebuilding after a setback? We provide smart, customised rendering solutions to help you boost output and optimise operations.
Contact our sales team to discuss what’s possible for your plant.